רҵҽѧӢÓï·Òë-רҵҽѧÎļþ·Òë-רҵҽѧÂÛÎÄ·Òë
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רҵҽѧӢÓï·Òë-רҵҽѧÎļþ·Òë-רҵҽѧÂÛÎÄ·Òë
Object: The procedure establishes the rules and the responsibilities for the approach, the development, the review and the verification of the mechanic, electric, pneumatic, software project validation for the assembling devices.Ä¿µÄ£ºÔÚ»úе¡¢µçÆø¡¢Æø¶¯¡¢Èí¼þ¼Æ»®ÑéÖ¤¸÷²¿·ÖµÄ·½°¸¡¢¿ª·¢¡¢ÆÀÉó¡¢È·ÈϹý³ÌÖн¨Á¢ÆðÏàÓ¦µÄ¹æÔòºÍÔðÈΣ¬ÒÔ±ã½øÐÐÉ豸µÄ×°Åä¡£ Application field: The following process can be applied to A and B jobs with an amount higher than 50.000€. Ó¦ÓÃÁìÓò£ºÏÂÁгÌÐòÓÃÓÚ½ð¶î³¬¹ý50.000€µÄÏîÄ¿AºÍB¡£ Operation procedures and responsibility ²Ù×÷¹æ³ÌºÍÔðÈÎ PHASE 1µÚÒ»½×¶Î : PROCESSING PLANNING¹ý³Ì¹æ»®: MED and ESD receive from SE M07 job card, M03 Detailed Technical/Economic quotation analysis, M04 sum-Up card expenses/hours. All the documentation, approved by GM, concerned the new line, is attached in the job folder available on the company server and includes: »úеºÍµçÆø²¿ÃÅÊÕµ½ÏúÊÛ¹¤³ÌʦµÄM07ÏîÄ¿¿¨,M03ÏêϸµÄ¼¼Êõ/¾¼Ã±¨¼Û·ÖÎö·ÖÎö,M04·ÑÓÃ/Сʱͳ¼Æ¿¨¡£ËùÓÐÓëÐÂÉú²úÏßÏà¹ØµÄÎļþ¶¼Òª¾×ܾÀíÅú×¼£¬²¢·ÅÔÚ¹«Ë¾·þÎñÆ÷µÄÏîÄ¿Îļþ¼ÐÖУ¬°üÀ¨:
After the documentation is received, department manager identify the Mechanical Project Manager (MPM), Electrical Engineering Project Manager (EEPM), whom will be presented the job during the review phase of the contract. In some cases, for jobs or technical details during the offer phase, SE could contact the MPM for possible verification and solutions to be introduced to the customer. MEDM and EEDM, each one in their own sector, co-ordinate and follow job planning and documentation compilation. ÊÕµ½Îļþºó,Óɲ¿ÃžÀíÖ¸¶¨»úеÏîÄ¿¾ÀíºÍµçÆøÏîÄ¿¾Àí,»úеÏîÄ¿¾ÀíºÍµçÆøÏîÄ¿¾ÀíÐèÒª²ÎÓëºÏͬµÄÉó²é¡£ÔÚijЩÇé¿öÏÂ,ÔÚ±¨¼Û½×¶ÎΪÁ˹¤×÷»ò¼¼Êõϸ½Ú,ÏúÊÛ¹¤³Ìʦ¿ÉÒÔÁªÏµ»úеÏîÄ¿¾Àí¸ø¿Í»§½éÉÜ¿ÉÄܵÄÑéÖ¤ºÍ½â¾ö·½°¸¡£»úе²¿Ãź͵çÆø²¿ÃžÀíÔÚ¸÷×Ô²¿ÃÅÄÚе÷ºÍ¸ú×ÙÏîÄ¿¹¤×÷¼Æ»®²¢Îļþ¡£ Consequently to the job’s presentation by SE, the MPM, who is defined thanks to the received documentation and with the collaboration of MTS and MEDM Òò´Ë£¬ÏúÊÛ²¿½øÐÐÏîÄ¿½éÉܺ󣬻úеÏîÄ¿¾ÀíÒÀ¾ÝÒÑÊÕµ½µÄÎļþ£¬Óë»úе²¿Ãż¼ÊõÖ÷¹ÜºÍ²¿ÃžÀí£¨ After the project presentation, MPM works out immediately the Mechanical Design Plan M09, which describes all the parts of the line and the related configuration. At the beginning of the mechanical design, the Design Plan will be composed only by the stations, then the MPM has to be update it, add the relevant groups, details and keep the Design Plan available on the server. The progress of the Design Plan will be monitored by MPM, MEDM, GM and PDM, who might modify the planning according to the development ÏîĿ˵Ã÷»á½áÊøºó£¬»úеÏîÄ¿¾ÀíÁ¢¼´Öƶ¨»úеÉè¼Æ¼Æ»®M09£¬ÆäÓ¦°üº¬ËùÓÐÏßÌå¼°Ïà¹Ø½á¹¹ÉϵÄÁ㲿¼þ¡£ ÔÚ»úеÉè¼ÆµÄ¿ªÊ¼½×¶Î£¬»úеÉè¼Æ¼Æ»®°üº¬¹¤×÷Õ¾£¬Ö®ºó»úеÏîÄ¿¾Àí±ØÐëÔÚ·þÎñÆ÷É϶ÔËü½øÐиüУ¬¼ÓÉÏÏà¹ØµÄ¹¤×÷×éµÈϸ½ÚÄÚÈÝ,±£Ö¤·þÎñÆ÷ÉϵÄÉè¼Æ¼Æ»®Ëæʱ¶¼ÊÇÍêÕû¿ÉÓõġ£ Éè¼Æ¼Æ»®µÄ½ø³ÌÊÜ»úеÏîÄ¿¾Àí£¬»úе²¿ÃžÀí£¬×ܾÀíºÍÉú²ú²¿ÃžÀíµÄ¼à¶½£¬ËûÃÇ¿ÉÒÔ¸ù¾Ý½øÕ¹Çé¿öÐÞ¸ÄÉè¼Æ¼Æ»®¡£ MPM defines the concept concerned the line automation, the standard that must be used, analyses planning offers and costs. »úеÏîÄ¿¾Àí¶¨ÒåÏßÌå×Ô¶¯»¯µÄ¸ÅÄî¡¢±ØÐë²ÉÓõıê×¼£¬²¢·ÖÎö¼Æ»®µÄ±¨¼ÛºÍ³É±¾¡£ If during the opening phase it is necessary to utilize some components defined by the Customer for further test (for ex. feeding system, screwing test etc.) or analysis, some Customer auxiliary equipment in account for manufacturing or testing, they must be defined and reported. Èç¹ûÔÚ¿ªÊ¼½×¶ÎÓбØÒª²ÉÓÿͻ§¶¨ÒåµÄһЩ²¿¼þ×÷½øÒ»²½²âÊÔ£¨ÀýÈ磬½øÁÏϵͳ£¬Å¡½ô²âÊԵȣ©»ò·ÖÎö£¬²ÉÓÃһЩ¿Í»§µÄ¸¨ÖúÉ豸½øÐмӹ¤»ò²âÊÔ£¬ÔòÐëÒ»ÆðÕûÀíºó½øÐÐÃèÊöºÍ˵Ã÷¡£ PHASE 2µÚ¶þ½×¶Î: INTERNAL DESIGN REVIEWÄÚ²¿Éè¼ÆÉóºË : As soon as the unit, the logics of the operative stations working, pallet and station configuration are defined, MPM proclaims a meeting with GM, ESPM, PDM, MD, ESD during that it is discussed the processing and the ‘Mechanical Design Validation’ is drawn up, M10. MPM should prepare all related documents before meeting. Ò»µ©¸÷¹¤×÷Õ¾Ôª¼þ¡¢Âß¼¿ÉÒÔÔËÐУ¬ÍÐÅ̺͹¤×÷Õ¾½á¹¹¶¨ÒåÍê³É£¬»úеÏîÄ¿¾Àí¿ÉÒÔÐû²¼ÕÙ¿ª»áÒ飬Óë×ܾÀí¡¢µçÆøÏîÄ¿¾Àí¡¢Éú²ú²¿ÃžÀí¡¢»úе²¿ÃÅ¡¢µçÆø²¿ÃÅÒ»ÆðÌÖÂÛ½ø³Ì²¢Æð²Ý“»úеÉè¼ÆÈ·Èϱ¨¸æ” M10¡£Æð²Ý»áÒé֮ǰMPMÐèÒª°ÑËùÓÐÏà¹Ø×ÊÁÏ×¼±¸ÆëÈ«¡£ M10 is the confirmation of the design, which will be signed by MPM. M10 meeting is carried out before the design review meeting with the customer. M10ÓÃÓÚÉè¼ÆÈ·ÈÏ£¬ÓÉ»úеÏîÄ¿¾ÀíÇ©×Ö¡£ M10Æð²Ý»áÒéÔÚÓë¿Í»§Éè¼Æ»áÇ©»áÒé֮ǰ¾ÙÐС£ The Design Validation is a critical, documented, exhaustive analysis of all the things already defined during the opening phase of the project with the target to decide if the suggested solutions complied with the quality requirement, and to find out solutions for eventually critical points. The SE could be called together too, that must control if all the project components are corresponding with the contract description and/or they are agreement with Customer decision. Éè¼ÆÑéÖ¤ÊÇÒ»¸ö¹Ø¼üµÄ³ÌÐò£¬¼Ç¼ËùÓÐÔÚÏîÄ¿¿ªÊ¼½×¶ÎÒÑÃ÷È·µÄÎÊÌâ²¢½øÐÐÏ꾡µÄ·ÖÎö£¬ÒÔÈ·¶¨Ëù½¨ÒéµÄ½â¾ö·½°¸ÊÇ·ñ·ûºÏÖÊÁ¿ÒªÇ󣬲¢ÕÒ³ö×îÖչؼüµãµÄ½â¾ö·½°¸¡£ÏúÊÛ¹¤³ÌʦҲӦ¸Ã²Î¼Ó»áÒ飬²¢È·¶¨ÊÇ·ñËùÓеÄÏîÄ¿²¿¼þÓë֮ǰºÍ¿Í»§Ç©¶©µÄºÏͬÖÐËùÃèÊöµÄÒ»Ö¡£ During the internal project review all the mechanic solutions adopted in the studying phase, the technical sequence of the operations, the electrical system (related with the mechanic one), the electrical/pneumatic solutions on the stations, software structure (made by ESPM), ergonomics (if a worker is necessary), safety solution and eventually installation of protection are duly discussed and confirmed. All these related information should be in M10 draft, and reviewed by MTS, the meeting result should be recorded in M10 meeting miniutes. ÔÚÄÚ²¿ÏîÄ¿Éó²é¹ý³ÌÖУ¬ÔÚÑо¿½×¶ÎËù²ÉÄɵÄËùÓеĻúе½â¾ö·½°¸¡¢¼¼Êõ·½ÃæµÄ²Ù×÷˳Ðò¡¢µçÆøϵͳ£¨Óë»úеÏà¹ØµÄ£©¡¢¹¤×÷Õ¾µÄµçÆø/Æø¶¯½â¾ö·½°¸¡¢Èí¼þ¹¹³É£¨ÓɵçÆøÏîÄ¿¾ÀíÖƶ¨£©¡¢ÈË»ú¹¤³Ìѧ£¨Èç¹û¹¤ÈËÊDZØÒªµÄ£©¡¢°²È«½â¾ö·½°¸ÒÔ¼°×îÖյķÀ»¤×°Öö¼ÐèÒª½øÐгä·ÖµÄÌÖÂÛ²¢È·ÈÏ¡£ÒÔÉÏÄÚÈݱØÐëÌåÏÖÔÚM10“»úеÉè¼ÆÈ·Èϱ¨¸æ”³õ¸åÖУ¬ÔÚÌá½»¿ª»á֮ǰ±ØÐë¾¹ý»úе¼¼ÊõÖ÷¹ÜµÄÈ·ÈÏ£¬»áÒé½áÊøºó±ØÐëÍê³ÉM10 »áÒé¼Ç¼¡£ The M10 registration is filed in the job folder available on the company server. M10µÄÈ·ÈÏÎļþ·ÅÔÚ¹«Ë¾·þÎñÆ÷µÄÏàÓ¦¹¤×÷Îļþ¼ÐÖС£ After M10 meeting, the MEDM will officially issue the Mechanical Design Plan (M09). M10µÄ»áÒéÖ®ºó£¬»úе²¿ÃžÀíÕýʽ·¢²¼»úеÉè¼Æ¼Æ»®M09. In the job documentation are filed all the Customer’s meeting notes too. Óë¿Í»§µÄËùÓлáÒé¼Ç¼Ҳ¶¼Òª¿¼Âǵ½Õâ¸öÎļþÖÐ ¡£ During M10 it is analysed if the solution chosen are correct and it is also analysed whether the realization cost are aligned with the ones expected by the sales department (sales quotation) and the related costs (M03 and M04). ÔÚÆð²ÝM10¹ý³ÌÖУ¬ÐèÒª·ÖÎöËùÑ¡ÔñµÄ½â¾ö·½°¸ÊÇ·ñÕýÈ·¡¢ÆäʵÏֳɱ¾ÊÇ·ñÓëÏúÊÛ²¿ÃÅ£¨ÏúÊÛ±¨¼Û£©µÄÔ¤Æڳɱ¾ÒÔ¼°Ïà¹Ø·ÑÓã¨M03ºÍM04£©Ò»Ö¡£ PHASE 3µÚÈý½×¶Î: DESIGN DEVELOPMENTÉè¼Æ¿ª·¢: MPM must update the specific Design M09 with the modification made after the review and all the received information about the arguments. MPM makes a revision, with the stations modification, the layout update according to the project review. »úеÏîÄ¿¾Àí¸ù¾ÝÏîÄ¿ÉóºËÖ®ºóËù×öµÄÐÞ¸ÄÒÔ¼°»ñÈ¡µÄËùÓÐÐÅÏ¢¶Ô¾ßÌåÉè¼ÆM09½øÐиüУ»²¢°´ÕÕ¸÷¹¤×÷Õ¾Ëù×öµÄÐ޸ļ°ÉóºËºó¸üеIJ¼ÖÃͼÖƶ¨Ò»¸öÐÞ¶©±¾¡£ During the design phase MPM must supply to EEPM help and support, as well as all the information for processing the risk analysis. Éè¼Æ½×¶Î£¬»úеÏîÄ¿¾Àí±ØÐëΪµçÆøÏîÄ¿¾ÀíÌṩ°ïÖúÖ§³ÖÒÔ¼°½øÐзçÏÕ·ÖÎöËùÐèÒªµÄËùÓÐ×ÊÁÏ¡£ MPM process all the dates and drawings, managing the internal resources involved in the mechanical design and making it sure to comply with the time planning of the project. »úеÏîÄ¿¾Àí´¦ÀíËùÓеÄÈÕÆÚºÍͼֽ£¬¹ÜÀí»úеÉè¼ÆËùÉæ¼°µÄÄÚ²¿×ÊÔ´²¢È·±£·ûºÏÏîÄ¿µÄʱ¼ä¹æ»®¡£ EEPM, thanks to the received information, defines the station operation, HW and SW system configuration, flow charts for each station’s cycle and processing standard that must be used. µçÆøÏîÄ¿¾Àíͨ¹ýËù»ñÈ¡µÄÐÅϢȷ¶¨¹¤×÷Õ¾µÄÔË×÷¡¢Ó²¼þºÍÈí¼þϵͳµÄÅäÖá¢Ã¿¸öÕ¾µÄÑ»·Á÷³ÌͼÒÔ¼°±ØÐë²ÉÓõijÌÐò±ê×¼¡£ As explained in the contract, MPM and EEPM show the design project to the Customer for the approval according to the procedure. Customer’s decision for project approval are saved in the job’s documentation. ÈçºÏͬÖÐËù˵Ã÷µÄ£¬°´ÕÕ³ÌÐò£¬»úеÏîÄ¿¾ÀíºÍµçÆøÏîÄ¿¾ÀíÐèÏò¿Í»§Õ¹Ê¾Éè¼Æ¼Æ»®ÒÔ½øÐÐÏîÄ¿ÉóÅú¡£¿Í»§µÄÏîÄ¿ÉóÅú¾ö¶¨±£´æÔÚÏàÓ¦µÄ¹¤×÷ÎĵµÖС£ PHASE 4µÚËĽ׶Î: INSPECTION¼ìÑé: In this phase, the documentation and project (drawings, diagrams, etc.) are compared with the contract and manufacturing. Ôڴ˽׶Σ¬ÐèÒª½«Îļþ×ÊÁÏ¡¢¼Æ»®£¨Í¼Ö½¡¢Í¼±íµÈ£©ÓëºÏͬ¼°¼Ó¹¤Éú²ú½øÐбȽϡ£ The MPM and EEPM have to sign all the Bill of Materials to prove the inspection and confirmation of the technical solutions, has been made. Before delivering the drawings and BOM to Mechanical technical supervisor (MTS) , MPM has to ensure that they are all signed. Before delivering the BOMs to Purchaser, EEPM has to ensure that they are all signed »úеÏîÄ¿¾ÀíºÍµçÆøÏîÄ¿¾ÀíÐèҪǩ×ÖÈ·ÈÏËùÓеIJÄÁÏÇåµ¥£¬ÒÔÖ¤Ã÷ÒѾ×öÁ˼ìÑ鲢ȷÈÏÁ˼¼Êõ·½°¸¡£ÔÚͼֽ¼°ÎïÁϵ¥µÝ½»¸ø»úе¼¼ÊõÖ÷¹Ü֮ǰ£¬»úеÏîÄ¿¾ÀíÓ¦±£Ö¤ËùÓÐÏà¹ØÎļþÒÑÇ©×ÖÈ·ÈÏ¡£ÔÚÎïÁϵ¥µÝ½»¸ø²É¹ºÔ±ºÍµçÆøÏîÄ¿¾Àí֮ǰ£¬Ó¦±£Ö¤ËùÓÐÏà¹ØÎļþÒÑÇ©×ÖÈ·ÈÏ¡£ MPM must produce the documentation for the following activities necessary for the project completion: materials list, the drawings of mechanical parts, the drawings for commercial components. »úеÏîÄ¿¾Àí±ØÐëÖƶ¨ÏîÄ¿Íê³ÉËù±ØÒªµÄÏÂÁÐÎļþ£º²ÄÁÏÇåµ¥£¬»úеÁ㲿¼þͼֽ£¬Í⹺¼þͼֽ¡£ EEPM after the electric/pneumatic project verifies it with particular attention to technical dates and security-emergency circuit. Certificated diagrams must be signed; if it is necessary in this phase the EEPM can be helped by MPM. µçÆøÏîÄ¿¾ÀíÔڵ綯/Æø¶¯ÏîÄ¿ÑéÖ¤ºóÒªÓÈÆä×¢Òâ¼¼ÊõÈÕÆںͰ²È«-½ô¼±µç·¡£±ØÐëÇ©ÊðÈÏ֤ͼ±í£»Èç¹ûÓбØÒª£¬ÔÚÕâ¸ö½×¶Î»úеÏîÄ¿¾Àí¿ÉÒÔ°ïÖúµçÆøÏîÄ¿¾Àí¡£ Once electrical/pneumatic planning inspection is finished, the materials list is completed and transmitted to CPD for related purchase by EEPM. µç¶¯/Æø¶¯¼Æ»®¼ì²é½áÊøºó£¬µçÆøÏîÄ¿¾ÀíÐèÒªÁ¢¿ÌÍê³É²ÄÁÏÇåµ¥²¢´«Ë͵½²É¹º²¿ÃŽøÐйºÂò¡£ Electrical diagrams are managed by EEPM for software development phase. µçÆøÔÀíͼÓɵçÆøÏîÄ¿¾Àí¹ÜÀíÒÔ½øÐÐÈí¼þ¿ª·¢¡£ µçÆøÏîÄ¿¾ÀíÔÚÈí¼þÉè¼Æ½×¶Î¸ºÔð¹ÜÀíµçÆøÔÀíͼ¡£ In case a project is supposed to utilise presses, punches, screws, loading cells, measuring systems, metering systems, vision systems, technical department (MPM and EEPM) collaborate in choosing equipments, according to the material classification sheet, making note their approval on the documentation to send to PUD Èç¹ûÏîÄ¿ÖÐÐèҪʹÓÃѹ»ú¡¢³å´²¡¢Å¡½ô»ú¡¢×°ÔØÔª¼þ¡¢²âÁ¿ÏµÍ³¡¢¼ÆÁ¿ÏµÍ³¡¢ÊÓ¾õϵͳ£¬¼¼Êõ²¿£¨»úеÏîÄ¿¾ÀíºÍµçÆøÏîÄ¿¾Àí£©ÐèÒªºÏ×÷Ñ¡ÔñÉ豸£¬¸ù¾Ý²ÄÁÏ·ÖÀà±íµÄ·Ö¹¤£¬½«ËûÃÇ×¢Ã÷Åú×¼µÄÎļþ·¢Ë͵½²É¹º²¿ÃÅ PHASE 5µÚÎå½×¶Î: INTRODUCTION OF THE PROJECT TO AIMACÏò³µ¼ä×°Å为ÔðÈ˽éÉÜÏîÄ¿: When the project design is finished MPM organizes a meeting for explaining the project to AIMAC that is the assembly responsible. In that phase is compiled the M29 ’ Project Presentation to Assembly Leader (AIMAC)’, this is the most important phase between processing and implementing phase. Before meeting, MPM must prepare all the related documents well first. µ±ÏîÄ¿Éè¼ÆÍê³ÉºóÓÉ»úеÏîÄ¿¾Àí×éÖ¯ÕÙ¿ª»áÒ飬Ïò»úеװÅ为ÔðÈ˽âÊÍÕâ¸öÏîÄ¿¡£ÔÚÕâ¸ö½×¶Î±àÖÆM29£¬¼´“Óë×°Å为ÔðÈËÏîĿ˵Ã÷»á”£¬ÕâÊÇ´¦ÓÚ¼Ó¹¤ºÍʵʩ½×¶ÎÖ®¼äµÄÒ»¸ö×îÖØÒªµÄ½×¶Î.»áÒé֮ǰ»úеÏîÄ¿¾Àí±ØÐë°ÑÐèÒªµÄÏà¹ØÎļþ×¼±¸ÆëÈ«¡£ ÊÀÁª·Òë-ÈÃÊÀ½ç×ÔÓɹµÍ¨£¡×¨ÒµµÄÈ«ÇòÓïÑÔ·Ò빩ӦÉÌ£¬ÉϺ£·Ò빫˾רҵƷÅÆ¡£Ë¿Â·ÑØÏß56ÖÖÓïÑÔһվʽ·ÒëÓë¼¼Êõ½â¾ö·½°¸£¬×¨ÒµÓ¢Óï·Òë¡¢ÈÕÓï·ÒëµÈÎĵµ·Ò롢ͬ´«¿ÚÒë¡¢ÊÓƵ·Òë¡¢³ö¹úÍâÅÉ·þÎñ£¬¼ÓËÙÄúµÄÈ«Çò½»¸¶¡£ ÊÀÁª·Ò빫˾ÔÚ±±¾©¡¢ÉϺ£¡¢ÉîÛڵȹú¼Ê½»Íù³ÇÊÐÉèÓзÒë»ùµØ£¬ÒµÎñ¸²¸ÇÈ«¹ú³ÇÊС£Ã¿ÌìÓнü°ÙÍò×Ö½ÚµÄÐÅÏ¢ºÍóÒ×ͨ¹ýÊÀÁª×ßÏòÈ«Çò£¡»ýÀÛÁË´óÁ¿ÕþÉÌÓû§Êý¾Ý£¬·ÒëÈ˲ſâÊý¾Ý£¬¶àÓïÖÖÓïÁÏ¿â´óÊý¾Ý¡£ÊÀÁªÆ·ÅƺͷþÎñÆ·ÖÊÒѵõ½ÕþÎñ·ÀÎñºÍ¹ú¼Ê×éÖ¯¡¢¿ç¹ú¹«Ë¾ºÍ´óÖÐÐÍÆóÒµµÈ½üÍòÓû§µÄÈÏ¿É¡£ |